Rail Tensor

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Rail Tensor for Sale

Rail tensor also called hydraulic rail tensor or rail tensor machine, is one of the critical equipment of railway maintenance machinery. It is a necessary equipment used by railway engineers for track stressing, welding, fault repair, and maintenance. The rail tensor clamps the rails and uses hydraulic pressure to apply precise prestress to the rails to tighten the rails. Rail tensor plays an important role in adjusting rail gaps, assisting welding, relieving the stress of seamless lines, and repairing broken rails. The use of rail tensor can effectively improve the stability of the track structure and driving safety, and extend the service life of rails.

AGICO provides various rail tensor models for customers. Our YLS-900 hydraulic rail tensor has obtained the China Railway Product Certification (CRCC). In addition, AGICO also provides high-quality rail grinding machine, rail drilling machine, rail tamping machine, rail cutting machine, and various original accessories. Our products have already been exported to more than 40 countries.

Hot-selling Property

YSL-900 Hydraulic Rail Tensor

The YSL-900 hydraulic rail tensor is suitable for 50kg/m, 60kg/m, and 75kg/m rails. The maximum tensile force of the equipment can reach 900kN. Equipped with a high-precision pressure sensor and intelligent control system. It can precisely control rail prestressing, effectively compensate for temperature stress, and prevent track expansion or breakage.

YSL-900I Hydraulic Rail Tensor

YSL-900I hydraulic rail tensor is suitable for 60kg/m and 75kg/m rails. Compared with other models, the YSL-900I hydraulic rail tensor has a light body design, simple operation, and strong rail pulling force. Especially the stretching working range is longer.

YTF-400II Hydraulic Rail Tensor

YTF-400II hydraulic rail tensor is used to adjust the gap between various types of rails. YTF-400II hydraulic rail tensor can push large rail gaps and can also pull small rail gaps, and it has an anti-blocking function. It has the advantages of simple operation, high work efficiency, and high safety performance.

Rated pulling and pushing force: 400kN
Working stroke of cylinder piston: 140mm
Rated pressure: 52Mpa
No load efficiency: ≥ 2.0mm/ time
Handle operating torque: ≤450N · M
Overall weight (including hydraulic oil): ≤133kg

YTF-400 Hydraulic Rail Tensor

The YTF-400 hydraulic rail tensor is suitable for rails of various specifications such as 50kg/m, 60kg/m, and 75kg/m. The maximum thrust is up to 400kN. The wedge clamping mechanism and lever linkage system of the YTF-400 hydraulic rail tensor can efficiently complete the rail gap adjustment work.

Max tension: 400kN
Max working stroke: 140mm
Rated pressure: 52MPa
No-load efficiency: ≥ 2.0mm /time
Max operating force: 470KN
Machine weight: 80kg

Product Advantages

Precise Stress Control

The rail tensor can provide stable pulling and pushing forces, precisely adjust the rail length, and accurately apply prestress. Ensure that the line remains stable under various temperature conditions to avoid safety hazards such as rail expansion and rail breakage.

High Efficiency

Compared with traditional manual adjustment, the rail tensor is more intelligent. It can significantly improve the efficiency of rail stretching and rail gap adjustment, shorten the construction period, and reduce labor intensity. At the same time, it reduces the risk of manual operation.

Wide Applicability

AGICO provides multiple models of rail tensors to adapt to different types of rail lines, including new lines, maintenance of existing lines, and bridge and tunnel lines. And the operation mode is more flexible.

Extend Service Life

The rail tensor can be used to precisely control rail stress, effectively maintain the geometric shape of the line, and reduce rail deformation and damage. Thereby extending the service life of rails and improving the smoothness of train operation.

Rail Tensor Solution

For various railway line types and specific engineering needs, We offer a comprehensive rail tensor product portfolio and turnkey solutions. Our product line covers a variety of models and specifications of rail tensors. The complete solution not only includes high-performance rail Tensor equipment but also integrates professional technical support and after-sales service. It includes pre-sales solution design, cost budgeting, commissioning and operation training during installation, and after-sales maintenance and original spare parts supply. Most importantly, AGICO also provides customized solutions. Ensure that the rail tensor can still perform excellent performance in various environments.

Kazakhstan Customers

Egyptian Customers

German Customers

Bangladesh Customers

Brazilian Customers

US, Australia, Nigeria Customers

If you have any questions, you can contact AGICO at any time. We will be online 24 hours a day to answer your questions and help you choose the most suitable hydraulic rail tensor. Contact us get a free requote!

Help You Choose Rail Tensor

Why use Rail Tensor

1. Apply prestress: Rail tensor machine can apply prestress to the rails. This prestress can offset part of the compressive stress caused by the increase in temperature, thereby improving the line’s anti-expansion ability and reducing the occurrence of accidents.
2. Adjust the track gap: Due to factors such as train differential loads and temperature changes, changes may occur at rail joints. The rail tensor machine can be used to accurately pull or push the ends of the rails together, ensuring the stability and safety of the railway.
3. Stress relief: The rail tensor machine can apply tension or pressure to the rails to eliminate or redistribute internal stress. The rail is then relocked at the set temperature, returning to its normal, stress-free state.
4. Broken rail repair: When an emergency such as a broken track occurs, The rail tensor machine can quickly pull the two ends of the broken rails together to reduce the gap at the fracture. Create conditions for temporary connection or permanent repair to restore the line’s traffic capacity as soon as possible.

Purchase Recommendations

1. Identify your needs: Before purchasing a hydraulic rail tensor, understand the type of line you maintain or build, the primary purpose of the equipment, and your budget. An accurate assessment of these key factors will directly affect your choice of rail tensor’s technical parameters and features.
2. Technical Parameters: Whether the maximum pulling force or thrust of the hydraulic rail tensor, the maximum stroke, the performance index of the hydraulic or mechanical system, and the weight of the equipment meet the requirements, Whether the operation method is consistent with your usage habits, And whether the equipment has the necessary safety protection functions.
3. Professional Supplier: Choosing a supplier and brand with a good reputation and rich experience can protect your investment. Perfect after-sales service and timely technical support can ensure that any problems you encounter during use are solved promptly.