Rail Fastening System
CUSTOMIZE DIFFERENT RAILWAY FASTENERS ACCORDING TO DIFFERENT STANDARDS
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Complete Railway Fastening System Solution
The railway fastening system is also called the Pandrol type fastening system. It can securely fasten the rails to the railway sleepers. Ensure the safe and stable operation of the train. The railway fastening system is mainly consists of rail clip, screw spike, rail pad, rail insulator, rail bolt, and others. The railway fastening system is widely used in high-speed railways, mining transport railways, port railways, and urban rail transit systems.
The Right Choice for Customers — AGICO’s Advantage:
- AGICO offers Various types of complete railway fastening systems-In Stock.
- AGICO’s products are designed and tested in strict accordance with standards such as ISO, UIC, AREMA, DIN, BS, and GB.
- AGICO can offer ISO 9001, CRCC, BV, and SGS certification.
- AGICO’s railway fastening systems are suitable for wooden railway sleepers, plastic railway sleepers, composite railway sleepers, concrete railway sleepers and steel sleepers.
- AGICO can customize railway fastening system solutions based on factors such as rail type and sleeper type.
- AGICO has extensive export experience. We can accept large orders and deliver on time.
Types of Rail Fastening Systems
The E clip rail fastening system secures the rails using highly elastic clips. This is a boltless rail fastening system. It has the advantages of a simple structure, easy installation and maintenance, and few parts. It is currently the most widely used rail fastening system.
| Item included | Quantity | Raw Material |
|---|---|---|
| E Clip | 2 | 60S2MA. 60S2CrA |
| Shoulder | 2 | QT50D-7. QT450-10 |
| Rail pad | 1 | HDPE, Rubber or EVA |
| Insulator | 2 | Reinforced Nylon 66 (PA55) |
Nabla rail fastening system originated in Europe. It has good shock absorption and lateral stability. The Nabla rail fastening system is commonly used on lines with high requirements for track elasticity.
| Item included | Quantity | Raw Material |
|---|---|---|
| Nabla Clip | 2 | 60S2MA. 60S2CrA |
| Insulator | 2 | Reinforced Nylon 66 (PA66) |
| Screw Spike | 2 | Grade5.6:35# |
| Spring Washer | 2 | ML08AI |
The SKL clip rail fastening system has SKL12 and SKL14. It has the advantages of high fatigue resistance and long service life. The SKL clip rail fastening system is widely used in high-speed railways and heavy-haul railways.
| Item included | Quantity | Raw Material |
|---|---|---|
| SKL Tension Clip | 2 | 60Si2CrA, 60Si2CrA, 38Si7 |
| Screw Spike | 2 | Grade 4.6: Q235; Grade 5.6: 35# Grade 8.8: 45# |
| Flat Washer | 2 | Q235 |
| Plastic Dowel | 2 | HDPE, Reinforced Nylon 66 (PA66) |
| Insulator | 2 | Reinforced Nylon 66 (PA66) |
| Rail Pad | 1 | EVA, or rubber |
The KPO clamp rail fastening system secures rails by clamping and pressing. It has the advantages of a stable structure and strong impact resistance. The KPO clamp rail fastening system maintains good clamping performance even in harsh environments.
| Item included | Quantity | Raw Material |
|---|---|---|
| KPO Clip | 2 | Q236 |
| Screw Spike | 2 | Grade 4.6: Q225 Grade 5.6:35# Gesde 8.8: 45# |
| HS Bolt | 4 | Grade4.6: G235 Grade5.6: 35eGrsde8.8:45a |
| Hex Nut | 2 | Grade 6: 35 Grade B: 45e |
| Double Spring Washer | 2 | S0Mn |
| Base Plate | 1 | CastingironQT600-7.QT46010 |
Fast clip rail fastening system is a pre-assembled fastening system. Installation is simple at the construction site. The fast clip rail fastening system effectively improves construction efficiency and reduces labor costs. And the maintenance frequency is low.
| Item included | Quantity | Raw Material |
|---|---|---|
| Fast Clip | 2 | 60Si2MnA |
| Rail pad | 1 | EVA, or rubber |
| rail insulator | 1 | PA66, Nylon Composites |
| Rail Shoulder | 2 | QT500-7, QT450-10, QT400-15 |
The high-speed rail fastening system has WJ-7 and WJ-8. High-speed rail fastening systems can effectively absorb vibrations and maintain track gauge.
| Item included | Quantity | Raw Material |
|---|---|---|
| Rail Clip | 2 | 60Si2MnA |
| Screw Spike | 2 | 20MnTiB |
| Flat washer | 4 | Q235A |
| Rail pad | 1 | EVA, or rubber |
| Adjustable pad | 1 | PE |
| Plastic dowel | 2 | HDPE, Reinforced Nylon 66 (PA66) |
The ARS-4 railway fastening system is designed for heavy-haul railways and complex operating conditions. It has good shock absorption. And it is often used in residential areas to effectively reduce noise.
| Item included | Quantity | Weight(kg)/pcs |
|---|---|---|
| Rail pad | 1 | 0.60 |
| Elastic rail clips | 2 | 0.93 |
| Rail anchor | 1 | 4.6 |
| rail insulator | 2 | 0.032 |
Suitable for Various Types of Railway Sleepers
The Pandrol-type fastening system must be matched according to the specific material of the railway sleepers. Different railway sleepers vary in terms of strength, flexibility, and installation method. AGICO’s pandrol type fastening systems are suitable for various types of railway sleepers, such as wooden railway sleepers, plastic railway sleepers, composite railway sleepers, concrete railway sleepers, and steel sleepers.
Regardless of the material of your railway sleepers, AGICO can match you with a Pandrol type fastening system. You can get a complete solution for the Pandrol type fastening system + railway sleepers. We will recommend the most suitable Pandrol type fastening system for you based on factors such as axle load, environment, and speed. We also provide surface treatment services and installation guidance services.
What kind of railway sleepers are you currently using for your project? We can provide you with a quote for this type of rail fastening system.
Advantages of AGICO's Rail Fastening Systems
Strong Weather Resistance
AGICO’s fastening system in railway uses high-performance materials. It remains stable in high-altitude and cold regions or in high-temperature and high-humidity environments. Resistant to breakage and loosening.
Good Shock Absorption
AGICO’s fastening system can effectively absorb the impact from the wheels. Effectively enhances stability and comfort. Reduce fatigue damage to the trackbed.
Good Corrosion Resistance
AGICO’s fastening system can be performed surface treatment according to customer requirements. Improve corrosion resistance. Especially suitable for coastal areas.
Easy to Install
AGICO’s fastening system has a reasonable structural design and a high degree of standardization. It can rapid installation and replacement. Effectively improves construction efficiency.
Quality Certification and Testing
–AGICO is your most reliable choice
- Quality Certification:
AGICO’s factory has passed ISO 9001 quality management system certification. From raw materials to finished products, every stage is subject to strict control. We have also passed CRCC railway product certification, and our products meet safety and performance requirements. And we can provide third-party certifications such as BV and SGS.
- Quality Testing:
We have multiple quality tests at the stages of raw materials, production processes, and finished product release. Including fatigue life testing, mechanical property testing, tensile strength testing, corrosion resistance testing, dimensional accuracy inspection, and so on.
FAQ
1. How long is the service life of a railway fastening system?
Under normal operating conditions and maintenance, a railway fastening system typically lasts for 10 to 30 years.
2. Is it possible to customize railway fastening systems?
Yes. AGICO can customize production according to the customer’s rail type, sleepers and environment.
3. Which standards do AGICO's products comply with?
ISO, UIC, AREMA, DIN, BS, GB, etc.
4. Can AGICO provide pre-assembly services?
Yes. We can pre-assemble the parts before shipment.