E Clip Rail
CUSTOMIZE DIFFERENT RAILWAY FASTENERS ACCORDING TO DIFFERENT STANDARDS
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E Clip Rail for Sale
Specifications of E Clip Rail:
- Model: 1609, 1809, E-clip rail 1813, E-clip rail 2001, E-clip rail 2009, E-clip rail 2039, 2007, 2055, 2056, 2063, 2064
- Material: 60Si2MnA, 60Si2CrA, 55Si2Mn, 38Si7
- Hardness: 44-48HRC
- Fatigue Life: for Dia.18 is 3 millions cycles without breaking. for Dia.20 is 5 millions cycles without breaking.
- Surface: plain (oiled), Oxide black, color painting or according to customer requirement.
- Standard: DIN17221, BS970, GB/T1222
The E clip rail is a common key fastening in the railway fastening system. Its unique design and excellent performance make it widely used in railway systems. Although the E clip rail has a simple structure, it is powerful in function. It firmly secures the rail to the sleeper, ensuring the stability and safety of the train. The E clip rail is usually made of spring steel. When the E clip Rail is installed between the rail and the sleeper, its elastic arm generates an inward pre-tension force on the rail, making the connection between the rail and the sleeper more secure. This fastening force effectively prevents the rail from moving laterally or longitudinally. Moreover, the E clip rail can effectively absorb the impact and vibration generated during train operation, reducing friction between railway fasteners and extending their service life. Even in harsh environments, the E clip rail can provide reliable track alignment because its elastic characteristics can effectively cope with the expansion and contraction caused by temperature changes. It can expand and contract freely during temperature variations, and even in high or low-temperature environments, the E clip rail can maintain consistent stability, preventing track displacement. As an important type of railway clip, the E clip rail is available in various specifications and sizes from AGICO, catering to different track designs and scene requirements. These specifications cover the needs of varying railway systems, ranging from small railway systems to heavy-duty railways and high-speed railways. Common models include E-clip rail 1609, E-clip rail 1809, E-clip rail 1813, E-clip rail 2001, E-clip rail 2009, E-clip rail 2039, E-clip rail 2007, E-clip rail 2055, E-clip rail 2056, E-clip rail 2063, and E-clip rail 2064. AGICO has extensive experience and advanced technology in the field of railway fasteners. Through strict quality control and technological innovation, the E clip rail is widely used in railway projects in many countries around the world and has been highly recognized. AGICO not only provides E clip rail in compliance with DIN17221, BS970, and GB/T1222 standards but also offers other fasteners in the fastening system, such as rail spikes, rail bolts, rail washer, railroad anchors, etc. Customization is also available according to the specific needs of customers, providing the most suitable and cost-effective fastening solutions for different railway projects.
Types of E Clip Rail
The E-clip rail 2055 is made of high-strength spring steel and undergoes a strict heat treatment process, making it an efficient railway fastener. Even under high-frequency and high-speed operations, it maintains excellent elasticity and durability. The E clip rail 2055, with its unique elastic arm structure, can continuously apply pre-tension force between the rail and the sleeper, absorbing the vibrations and impacts generated when the train passes. This enhances the lifespan of railway system components, making it particularly suitable for conventional and heavy-duty railways.
The E clip rail 2056 is an optimized fastener based on the E clip rail 2055. The E clip rail 2056 has stronger clamping force and greater durability, maintaining stable performance even under higher load conditions. The material is carefully selected for enhanced corrosion resistance and fatigue resistance. The structure design of the E clip rail 2056 is more complex, making it suitable for high-load, high-speed railways and other railway projects with extremely high safety and stability requirements.
The E clip rail 2064 is a left-hand fastener specifically designed for a particular orientation. Its design is optimized for left-hand installation, ensuring optimal fastening performance in specific installation environments. The left-hand design of the E clip rail 2064 ensures a more secure connection between the rail and the sleeper and adapts to minor deviations in the track system, ensuring long-term stability during rail operations. The E clip rail 2064 is suitable for railway projects that require precise directional control and high stability.
The E clip rail 2063 is the opposite fastener to the E clip rail 2064, belonging to the right-hand elastic fastener, specifically designed for right-hand installation and requirements. Its design features are similar to those of the E clip rail 2064. The right-hand design of the E clip rail 2063 ensures precise and stable installation in railway systems, effectively preventing rail movement. The E clip rail 2063 possesses high fatigue resistance and corrosion resistance, making it particularly suitable for track projects with strict installation requirements.
Advantages of E Clip Rail
High Strength
The E clip rail is made of high-strength spring steel and undergoes precise heat treatment processes, providing excellent strength and toughness. It can withstand the significant loads and impacts generated during train operations over the long term. Even in high-frequency train operation environments, the E clip rail maintains its strength and performance, reducing the frequency of maintenance and replacement, thereby lowering the overall cost of railway operations.
Excellent Elasticity and Clamping Force
The E clip rail’s unique elastic structure can apply continuous pre-tension between the rail and the sleeper, ensuring that the rail does not shift during train operations. Its excellent elasticity also absorbs and mitigates the vibrations and impacts brought by train operations, effectively protecting the railway system, reducing wear, and extending the lifespan of the rail and sleeper.
Wide Applicability
The design of the E clip rail allows it to adapt to various types of track systems, including light-duty railways, heavy-duty railways, and high-speed railways. It can also be used on sleepers made from various materials, such as concrete sleepers, wooden sleepers, or steel sleepers. This wide applicability makes the E clip rail the preferred solution in railway engineering.
Easy Installation
Installing the E clip rail does not require complex tools, as its simple design allows for efficient installation. The reduced need for labor and time saves on installation costs. Due to the E clip rail’s corrosion resistance and durability, frequent maintenance is not necessary during daily operations, and even when maintenance is required, it can be completed quickly without affecting railway operation time.
The Parameters of the ARS-4 Railway Fastening System
| Item | E Clip Rail | |||
|---|---|---|---|---|
| Chemical Composition | 60Si2MnA | 60Si2CrA | 55Si2Mn | 38Si7 |
| C:0.56-0.64, Mn:060-0.90, Si:1.50-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03 | C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80, Cr:0.70-1.00 P:≤0.03, S:≤0.03 | C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00, Cr:≤0.35 P:≤0.03, S:≤0.03 | C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03 |
|
| Hardness | 44-48 HRC | |||
| Fatigue Life | 3-5 million cycles without breaking | |||
| Surface | Plain Oiled, Oxygen Black, Zinc Plated, Hot Dip Galvanized, Dacro coating, Color Painting | |||
| Standard | UIC, AREMA, BS, RDSO, DIN, JIS, ISCR, VALEC, GOSTR- EASC, GB/T or other upon requirements | |||
| Package | Moven Bag, Pallet | |||
| Delivery | Depends on order | |||
| Model | Diameter | Material | Under Pressure | HRC | Weight |
|---|---|---|---|---|---|
| E1609 | Ø 16mm | 60Si2MnA | ≥950kg | 44-48 | 0.43kg/pc |
| E1809 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.61kg/pc |
| E1813 | Ø 18mm | 60Si2MnA | ≥950kg | 44-48 | 0.62kg/pc |
| E2001 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
| E2009 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
| E2039 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
| E2007 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
| E2055 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
| E2056 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
| E2063 | Ø 20mm | 60Si2MnA | ≥950kg | 44-48 | 0.80kg/pc |
Considerations for Purchasing E-Clip Rail
1. The E clip rail comes in various models, such as E clip rail 2055, 2056, 2064 left hand, and 2063 right hand. Different models are suitable for different railway fastening systems, so it is important to confirm that the E clip rail specifications match the track system specifications before purchasing. You can also consult AGICO to help you select the appropriate E clip rail specifications.
2. The service life of the E clip rail is related to the quality of its materials. When purchasing, ensure that the E clip rail provided by the supplier meets relevant international and national standards, such as ISO, EN, or AREMA standards. AGICO’s products undergo strict quality inspections and are reliable.
3. After purchasing the E clip rail, installation and commissioning are critical steps. AGICO can provide comprehensive technical support and after-sales service, including installation guidance, technical consultation, and maintenance advice. If you encounter any issues during construction, you can contact AGICO’s technical personnel at any time to help resolve them.