PLASTIC RAILWAY SLEEPERS
CUSTOMIZE DIFFERENT RAILWAY FASTENERS ACCORDING TO DIFFERENT STANDARDS
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Plastic Railway Sleepers for Sale
Plastic railway sleepers are a type of railroad track sleepers; they are different from traditional wooden railway sleepers and concrete railway sleepers. Their main material is UHMWPE (Ultra High Molecular Weight Polyethylene). Plastic railway sleepers do not absorb water, have good electrical insulation, good corrosion resistance, and good UV resistance. It is reduced routine maintenance frequency and costs. And plastic railway sleepers are supported on-site sawing, drilling, grinding, and nailing. If damage occurs during production or use, plastic railway sleepers can be recycled. This is a sustainable and cost-effective solution for railroad track sleepers.
The size can be customized according to customer requirements and can meet the use requirements of special sections, such as turnouts.
- Good electrical insulation
- Good corrosion resistance
- Good UV resistance
- Does not absorb water
Four Advantages of Plastic Railway Sleepers
Strong durability
The material of plastic railway sleepers is not affected by moisture, chemicals, acid, alkali, or insects. It has super corrosion resistance and anti-aging ability. And no anti-corrosion treatment is required, and the service life can reach more than 50 years.
Environmental friendly
The material of plastic railway sleepers can be recycling. Whether it is damaged during production, installation, or use, it can be recycled and reused. Replace wood and protect forest resources.
Easy construction
Plastic railway sleepers are lighter than concrete sleepers, so they are easier to install and transport. It also supports on-site sawing, drilling, nailing, and other processing. Adapt to the requirements of different tracks.
Low maintenance costs
Plastic railway sleepers do not require anti-corrosion treatment. It has strong aging resistance, corrosion resistance, and a long service life. Therefore, the daily maintenance workload is less, and the maintenance cost is less.
Specifications of Plastic Railway Sleepers
When purchasing plastic railway sleepers, in addition to paying attention to the geometric dimensions such as length, width, and height, the most critical thing is to confirm whether their bending strength, tensile strength, and electrical insulation meet the railway safety and load-bearing standards of your project or country.
Properties of plastic railway sleepers:
| Item | Properties |
|---|---|
| Density | 0.92- 0.96 g/ cm3 |
| Tensile Strength at Yield | 15- 20 Mpa |
| Notched Impact Strength | 80- 170 kJ/ m2 |
| Impact Intensity | 100- 160 kg/ m3 |
| Abrasion Resistance ( sand slurry test) | 70- 120% |
| Wearing Coefficient | 0.15 |
| Shore Hardness D | 63- 68 |
Technical Parameters of plastic railway sleepers:
| Item | Technical Indicators |
|---|---|
| Density | 1.2±0.10g/cm3 |
| Bending load without crack | ≥160kN |
| Vertical compression strength | ≥80MPa |
| Shear strength | ≥7MPa |
| Fatigue property | 3×106cycles without crack |
| Screw Spike Pullout | ≥40kN |
| Technical performance may change due to product improvement or design changes. Please contact AGICO for the latest product information. | |
Plastic Railway Sleepers VS Wooden Railway Sleepers
Plastic Railway Sleepers
Plastic railway sleepers are a high-performance product. They offer exceptional durability and low maintenance costs. UHMWPE (Ultra High Molecular Weight Polyethylene) can resist the erosion of moisture, insects, and chemicals. The service life is more than 50 years. Used or damaged plastic railway sleepers can also be recycled. But the initial cost of plastic railway sleepers is usually higher than that of wooden railway sleepers.
Wooden railway sleepers are a low-priced product with a long history of use. They have natural elasticity and shock-absorbing properties, conducive to the smooth running of trains. Wooden railway sleepers and plastic railway sleepers have the same on-site processing capabilities. Cutting, drilling, and fixing are very convenient. However, wooden railway sleepers are prone to rot and insect damage. It must undergo anti-corrosion treatment; the subsequent maintenance cost is high, and it is not environmentally friendly.
Application
Plastic railway sleepers have strong comprehensive performance and can demonstrate strong adaptability in working conditions such as bridges, Hong Kong subways, main lines, slab tracks, short-line sections, and heavy-load transportation. For example, on the main railway lines, AGICO’s railroad track sleepers have undergone 3 million fatigue tests and can withstand long-term and high-frequency train impacts. When used in short-line sections or switch areas, the flexibility of on-site cutting and drilling facilitates construction and maintenance. In the field of heavy-load transportation, 160kN bending load and excellent spike retention ensure the stability of railroad track sleepers.
Plastic Railway Sleepers Installation
The installation method of plastic railway sleepers is the same as that of other railroad track sleepers. After the roadbed foundation is laid, first measure and lay out the lines, then place the plastic railway sleepers according to the design drawings. It can perform operations such as height adjustment, drilling, cutting, grooving, and planing according to site requirements. Then, proceed to install screw spikes, rail clips, and the rail fastener system. After installation, the rail lifter can be used to fine-tune the track gauge, level, and direction.
Installation tips:
- During installation, you can sprinkle water on the surface of plastic railway sleepers to reduce heat generation.
- The drill hole diameter needs to be smaller than the screw spike diameter.
- Screw spikes should be installed in one go using power tools.
- Because the plastic is soft, you need to wait half an hour before installing the road studs.
Why Choose AGICO's Plastic Railway Sleepers
Strong customization capabilities: AGICO has a plastic railway sleepers production line, with a capacity of 30,000 pieces/year. The standard size is 230mm×150mm. Other specifications can be processed according to customer requirements or in accordance with relevant standards. The length of plastic railway sleepers can also be processed according to actual needs.
Good quality: Our railroad track sleepers meet international technical standards. Bending load, spike pull-out force, and fatigue performance are all verified by independent laboratories. Proven reliability of railroad track sleepers in all climates and environments.
Global service experience: AGICO’s products have been successfully exported and applied to railway projects in many countries and regions. We have accumulated rich practical experience, which proves the reliability of railroad track sleepers in various climates and environments.
Complete service: AGICO provides one-stop services from technical consultation, sample provision, solution formulation, production, and after-sales. Ensure your questions can be answered professionally. We have a mature supply chain, which can guarantee on-time delivery. And we offer Various original parts.